SMED Training

Aim

• While businesses operating in the production and service sectors seek competitive advantage in quality, speed and cost equations in order to increase their preferability, the increase in diversity and the pressure to produce in low volumes have become one of the main challenges. In this environment where conversion numbers cannot be permanently reduced, it is possible to reduce conversion times.
• The SMED methodology developed by Shigeo Shingo aims to systematically reduce time losses resulting from transformations.
• In this training, you will systematically apply the SMED methodology with single machine and in-line process examples, and you will have the necessary knowledge to increase your application skills with different sector examples.
• You will also examine all elements related to Manufacturing Transformation Performance Management in an integrated approach. You will have the opportunity to examine sector practices in order to achieve sustainable gains with the workshop on Start-Up loss management after SMED.

Achievements

• The importance of SMED studies in Lean Management studies
• SMED Concept
• Internal and External Step Definitions
• SMED Application Steps
• Management of Manufacturing Transformation / Model Transformation studies / performance indicators
• Multi-zone / Continuous Line Conversion Management in Machines
• Management of Start-Up Losses and Conversion Scraps
• Integrating the Conversion Management Process into the daily management system
• SMED applications for different production & operation types
• Learning important points about implementation, monitoring and sustainability as practices with the SMED Workshop

Labor

Actual / Planned Total man * hours

Speed

Conversion Time Compliance Rate

Transition time to ideal speed

Amount of Scrap Waste

Amount of Product and Raw Material Waste & Waste

Blocked product rate

Compliance with Standards

• Standard Operating procedure
• 5S
• Work safety
• Compliance with Hygiene Management & Food Safety Standards
• Compliance with Quality Standards